Polyester is a synthetic polymer made from PTA and MEG. Polyester Yarn is the main product in the polyester category.
Almost 40% of the world’s production of polyester is directly used to make Polyester Yarn. Polyester yarn is made by direct spinning of PTA & MEG. It also made by spinning PET Chips which is also a bi-product made from PTA & MEG.
The process to manufacture fully drawn yarn is similar to that of partially oriented yarn (POY). However, the yarn is produced at very high spinning speeds compared to POY and combined with intermediate drawing.
Further, the high spinning speeds enable stabilization through orientation and crystallization.
Fully drawn yarn is widely used as a weft or a warp during the production of fabrics. It can be knitted or woven with other types of filament yarns to procure a wide variety of fabrics.
Fully drawn yarn is majorly used in several industrial applications that require uniformity, tenacity, shrinkage, and elongation.
It is important to understand that choosing the right type of yarn could be challenging. It is crucial to opt for a textile partner that understands your needs and applications efficiently.
DENIER | FILAMENT | LUSTER |
---|---|---|
20 - 600 | 12 - 192 | SD, Bright, SD Cationic, Bright Cationic |
Raw White, Dyed, Twisted, Single Ply, Multifold & Carpet Yarn Available
APPLICATIONS: Circular Knitting, Wrap Knitting, Weaving, Elastics, Narrow Fabrics, Carpets, Twisting, Yarn Dyeing, Industrial Applications & many more.
The technical specifications of draw textured yarn have made it ideal for a wide range of applications as it can bemolded in several ways as well.
Draw texturized yarn is the most used texturing process in the textile industry owing to the numerous advantages associated with it including its ability to process continuous-Filament yarns of different types of polymer and not only thermoplastics. Further, many heating techniques are used to make the yarns suitable for specific applications.
Draw textured yarn can be manufactured in various colors by implementing dope-eyed technology.
Draw textured yarn finds applications in weaving & knitting for fabrics that are used to manufacture, clothes, bags, seat covers and more.
DENIER | FILAMENT | LUSTER |
---|---|---|
30 - 450D | 14 - 576 | SD, Bright, SD Cationic, Bright Cationic |
• 1 to 4 Ply & Twisted yarn • Single Heater & Double Heater • Intermingle: NIM, SIM, HIM
APPLICATIONS : Circular Knitting, Wrap Knitting, Weaving, Elastics, Narrow Fabrics, Carpets, Twisting, Yarn Dyeing, Industrial Applications & many more
The partially oriented yarn is spun at speeds of around 2800 to 4000 m/minute and is oriented with crystallinity. This offers partially oriented yarns a commendable stability & Shelf life for further use.
The partially oriented yarn is an ideal commercial intermediate for drawn and textured yarn.
The advantages of the partially oriented yarns are
DENIER | FILAMENT | LUSTER |
---|---|---|
30 - 750 | 14 -288 | SD, Bright, SD Cationic, Bright Cationic. |
Raw White & Dope Dyed
APPLICATIONS : Texturing And Air Texturing
Air texturing of yarn is one of the most versatile methods of yarn texturing as it can combine the type of filament yarns together. Air-textured yarn (ATY) is an excellent substitute for the synthetic hand of false twist textured yarns. It offers a fresh new look to the fabrics.
Air-textured yarn (ATY) finds applications in a diverse range of fabrics, i.e. from a light-weight scrim to heavy-duty soft luggage. Further, it is also used to make light-weight swimwear. Draw textured yarn (DTY) and air-textured yarn are both made from partially oriented yarn (POY). However, air-textured yarn (ATY) has millions of small loops that offer a distinct look and feel.
The advantages of Air-Textured yarn are:
- Offer a cotton-like feeling
- It maintains all the functions of filament yarns
- Versatile fiber combinations
DENIER RANGE | FILAMENT RANGE | LUSTER |
---|---|---|
60 - 3000 | - | Slubs, Neps, Thick & Thin in various Luster (SD & Bright) |
APPLICATIONS : Weaving, Knitting & Industrial.
ACY (Air Spandex Covered Yarn) consists of spandex and DTY. Air covering is a process of combining two or more yarns to create unique yarns with new combination of characteristics. It can be divided into Nylon ACY and Polyester ACY. The most common specifications are 2070, 3070, 4070, 2075, 3075, 4075.
Application of ACY (Air Covered Yarn)
They are comfortable to wear and can modify their elasticity to fit different end-products. Air Covered Yarns can be used to produce fabrics of varying styles, hands and functions, and can be designed for woven as well as knitted fabrics according to their properties.
Air Covered Yarn also can be used for knitting, hand knitting, weaving, sewing, mostly in socks, underwear, swimwear, clothes, etc.
65 SD Lycra | 360 & 344 Den Lycra |
94 & 97 Den Lycra | 168 & 169 Black Lycra |
120 Den SD Lycra | 170 Black Lycra |
169 Den Lycra | 220 Black Lycra |
170 Den Lycra | 170 Den Lycra |
220 & 219 Den Lycra | 225 Black Lycra |
225 Den Lycra | 360 Black Lycra |